Product Introduction
Paper Machine Rolls are full-series core matching rollers for all kinds of paper machines, coating machines and extrusion lamination machines, including stone rolls, rubber covered rolls, water-cooled composite steel rolls, metering coating rolls, paper guide rolls, press rolls, Yankee dryer rubber rolls, doctor rolls and other roller products. Widely applied on fourdrinier paper machines, crescent tissue machines, white board coaters, plastic-free coating machines and extrusion lamination machines, they realize core processes such as web conveying, press dewatering, coating metering, composite laminating and drying guiding. Customizable roll surface material, diameter, length, hardness and internal water cooling/heating channels are available, featuring high wear resistance, corrosion resistance and dimensional precision, suitable for 24-hour high-speed continuous papermaking & coating mass production.
Machine Structure & Configuration
Artificial Stone Roll
Press stone roll, calender stone roll, coating back roll
Rubber Covered Roll
Web guide rubber roll, metering coating rubber roll, Yankee press rubber roll, lamination composite rubber roll, traction rubber roll
Mirror Steel Roll
Water-cooled composite steel roll, chrome-plated metering steel roll, cooling setting steel roll
Special Functional Roll
Doctor roll, vacuum transfer roll, slitting support roll, crepe roll
Standard Basic Specifications
|
Roll Core |
Forged 45# seamless steel tube core, quenched & tempered shaft head; |
|
Machining Process |
CNC turning, high-precision cylindrical grinding, mirror polishing, full roller dynamic balance correction; |
|
Optional Covering |
NBR, PU, EPDM, food-grade non-toxic rubber, dense artificial stone; |
|
Internal Channel |
Single / double spiral water cooling channel, steam heating channel (optional on demand); |
|
Surface Treatment |
Seamless vulcanized rubber covering, integral cast stone, steel mirror polishing / hard chrome plating. |
Core Advantages
One-stop supply of full-series rollers matching complete paper, coating and lamination lines, bulk supply for machine manufacturers and old roller renovation service to cut customer comprehensive procurement cost;
Precision CNC machining + high-speed dynamic balance correction delivers high surface precision for 100m/min high-speed lines, flat web running free of transverse lines, deviation and stretching to improve finished paper quality;
Special medium-resistant covering technology prevents rubber peeling & bulging, dense wear-resistant stone roll and anti-adhesion steel roll adapt long-term working condition of various corrosive media including calcium carbonate, thermal, plastic-free bio and PE lamination coating;
Customizable internal cooling & heating circulation channel with tiny roller surface temperature difference stabilizes coating, pressing and composite process parameters for uniform coating weight and consistent dewatering performance;
Flexible non-standard full-size customization of roll length, diameter, rubber hardness and shaft structure, compatible with equipment for white board, thermal paper, plastic-free food paper, tissue and industrial board;
Long wear-resistant service life greatly reduces production downtime for roller replacement and raises comprehensive equipment operating rate, supporting 24-hour continuous papermaking & coating mass production.
About Us
Shandong Jialong Electromechanical Equipment Co., Ltd. specializes in the R&D and manufacturing of papermaking machinery and is a key enterprise in the industry. Equipped with more than 100 high-end production facilities, the company manufactures eight product series covering over sixty specifications, with product quality ranking among the top tier of the industry.
Contact Us
If you need more comprehensive and detailed information about our company, please contact us.
FAQ
Q: What paper making equipment are these rolls matched with?
A: Fourdrinier board paper machine, crescent tissue machine, thermal /carbonless/white board coater, single side extrusion lamination machine, all supporting sections of pulping & wastewater recovery line.
Q: Can we customize rubber hardness and roller size?
A: Yes, Shore A hardness from 30~95 adjustable, arbitrary roll length, diameter and shaft drawing size non-standard customized.
Q: What's the advantage of artificial stone press roll compared with rubber roll?
A: Dense uniform pore structure, stable dewatering, ultra-wear resistant, no rubber transfer mark on paper surface for smooth high-grade coated board.
Q: Can the roller be processed with internal water cooling channel?
A: Yes, spiral integral forged cooling channel available for coating composite and lamination cooling steel rolls.
